带锯床锯削加工时,锯削用量与被切割的材料、硬度、锯削面积等因素有关。锯削硬度高的材料时,锯削速度较低;锯削有色金属或铝合金时,锯削速度较高。锯削薄截面坯料的锯削速度可以高些,详见下表
带锯床加工各种材料的锯削速度和材料切除率 | ||||||||||
锯削材料 | 切削厚度/mm | 卧式带锯床 | 立式带锯床 | 万能带锯床 | ||||||
锯削速度 /(mm/min) |
材料切除率 /(c㎡/min) |
锯带寿命 /(c㎡/m) |
锯削速度 /(mm/min) |
材料切除率 /(c㎡/min) |
锯带寿命 /(c㎡/m) |
锯削速度 /(mm/min) |
材料切除率 /(c㎡/min) |
锯带寿命 /(c㎡/m) |
||
低、中碳钢 150-175HBW |
<25 25-152 >152 |
105-110 90-105 75-90 |
77-84 129-161 116-145 |
17351-20631 20631-23805 18515-21372 |
104-117 76-94 61-67 |
32-58 45-68 39-55 |
10051-13754 13754-15870 12696-15870 |
95 90 56-90 |
65-77 116-126 104-134 |
17351-20631 13754 13750-15870 |
中碳钢、高碳钢 160-205HBW |
<25 25-152 >152 |
69-76 61-69 38-58 |
45 71-97 70-87 |
8676-11850 10263-13437 9205-12061 |
67-84 44-53 34-41 |
29-39 39-45 32-39 |
4761-7935 6877-8993 6877-8993 |
69-73 61 26-49 |
45 65 64-81 |
8676-11850 6877-8993 6348-8993 |
易切削钢 YI2,Y20,Y30,Y40Mn 125-175HBW |
<25 25-152 >152 |
79-120 79-105 58-90 |
97-129 161-194 129-161 |
17457-22959 17457-26979 15658-24228 |
91-152 87-108 61-76 |
35-61 48-68 42-61 |
8464-15341 11638-17986 9310-15341 |
79-101 79-91 44-90 |
84-97 129-161 116-129 |
21160 11638-17986 10580-17986 |
锰合金钢 200-220HBW |
<25 25-152 >152 |
73-75 61-75 58-61 |
45-58 74-110 70—99 |
9522 11109-11850 9945-10665 |
70-92 50-61 44-46 |
29-42 39-48 32-42 |
5290-6348 7406-7935 6348 |
69-73 61-62 50-61 |
45-52 68-72 64-97 |
9522 7406-7935 6983-7935 |
镍合金钢 180-220HBW |
<25 25-152 >152 |
61-82 55-76 50-73 |
32-42 52-71 46-64 |
7089-7935 5078-7618 5078-7618 |
59-93 44-76 38-46 |
23-29 29 23 |
4232-6348 5819-6348 5290-6348 |
61-69 55-76 43-55 |
32-45 48-61 44-55 |
7088-7406 5819-6348 5290-6348 |
镍铬钢 180-230HBW |
<25 25-152 >152 |
61-82 55-76 38-69 |
32-45 52-87 46-79 |
7089-9522 8676-11109 7829-9945 |
64-101 44-67 34-40 |
26-35 29-45 23-39 |
4232-6348 5819-7406 5290-6348 |
61-73 55-76 27-52 |
32-45 48-64 44-70 |
7089-7935 5819-7406 5290-6877 |
钼合金钢 160-220HBW |
<25 25-152 >152 |
76-90 61-82 49-76 |
42-45 64-87 58-79 |
9522-10263 9945-11850 10368-11575 |
84-114 50-84 34-50 |
26-39 35-39 29-32 |
5290-6877 6348-7935 6348〜6983 |
76-90 61-82 43-69 |
42-45 6l-68 55-70 |
9945 7406-7723 6983-7723 |
铬钼钢 190-230HBW |
<25 25-152 >152 |
69-85 62-76 47-61 |
42-48 64-100 58-90 |
7935-9522 10263-11109 9205-9945 |
70-108 47-75 40-46 |
26-39 35-42 29-35 |
4232-6348 6877-7406 6348-6983 |
76 58-76 37-61 |
42-48 61-71 55-81 |
84-64 6877-7406 5819-7406 |
镍铬钼钢 200-250HBW |
<25 25-152 >152 |
73-76 61-69 49-62 |
39-42 58-77 52-70 |
7935-9522 8576-10263 7829-9205 |
76-93 47-75 34-43 |
26-29 32-35 26-29 |
4232-5819 5819-6877 5290-6348 |
73-76 61-69 44_69 |
39-42 52-61 46-61 |
7935-9522 5819-6877 5290-6877 |
镍钼钢 190-240HBW |
<25 25-152 >152 |
62-79 58-73 43-61 |
39-45 52-77 46-70 |
7089-8676 7935-10263 7089-9205 |
67-101 46-67 34-43 |
26-32 29-35 23-29 |
4232-5819 5290-6877 4232-6348 |
62-79 55-73 44-61 |
39-45 48 44-61 |
7089-8676 5290-6877 4761-6877 |
铬钢 170-Z30HBW |
<25 25-152 >152 |
58-82 52-76 2661 |
32-52 52-100 46-70 |
6348-9522 7935-l1109 7089-9945 |
58-101 34-87 24-50 |
26-39 29-45 23-39 |
3703-6348 5290-7406 4655-6983 |
58-82 52-76 20-61 |
32-52 48-71 44-81 |
6348-9522 5290-7406 4232-6877 |
铬钒钢 180-220HBW |
<25 25-152 >152 |
69-76 61-69 34-52 |
32-42 52-77 46-70 |
6348-7089 7935-8676 7089-7829 |
70-93 44-76 30-34 |
23-32 29-35 23-29 |
3703-4761 5290-5819 4232-5290 |
69-76 61-69 20-52 |
32-42 48-64 44-64 |
5348-7089 5290-5319 4232-5819 |
硅钢 150-230HBW |
<25 25-152 >152 |
61-62 55-58 40-49 |
26-32 39-52 29-46 |
5502-6348 6348-7935 5713-7089 |
67-81 61-64 50-53 |
19-23 23-26 16-19 |
3174-4232 4232-5290 3703-4232 |
61-62 55 38-49 |
26-32 35-45 29—44 |
5502-6348 4732-5290 3703-5290 |
离速钢 217-293HBW |
<25 25-152 >152 |
26-46 26-46 26-35 |
16-29 19-52 15-46 |
2646-4761 3809-5502 2857-4973 |
27-64 30-53 17-24 |
13-21 13-26 6-19 |
1481-3703 2116-3703 1799-3703 |
26-46 21-46 12-35 |
16-29 16-39 12-44 |
2645-4761 2116-3703 2010-3703 |
碳素合金钢,wc=0.80% 156-196HBW |
<25 25-152 >152 |
73 61 49-55 |
35 52 41-46 |
7935 9522 8570 |
76-91 47-61 34 |
23-26 29 16 |
4232-5290 63-48 52-90 |
73 61 38-55 |
35 45 35-44 |
79-35 63-48 5819-6348 |
耐热工具钢 173-L88HBW |
<25 25-152 >152 |
49-62 40-58 26-49 |
26-35 39-65 29-58 |
3915-7935 4761-9522 4761-11109 |
26-53 23-44 14-34 |
13-26 13-29 6-23 |
3174-5290 4232-6348 3703-6348 |
45-62 46-55 15-49 |
26-35 35-48 29-55 |
3915-7935 3174-6348 2645-6348 |
不锈钢 130-220HBW |
<25 25-152 >152 |
26-40 26-40 26-27 |
13-35 16-52 12-46 |
3174-9522 4761-11109 3491-9945 |
26-53 23-44 14-34 |
13-26 13-29 6-23 |
1904—6348 3174-7406 2116—6348 |
26-40 21-40 12-27 |
13-35 16-39 9-44 |
3174-9522 2645-7406 2116-7406 |
铜基合金 (钼、镁、磷、硅、铍、铜) 60-340HBW |
<25 25-152 >152 |
75-123 43-120 26-105 |
23-45 29-161 23-145 |
4761-20631 5502-23805 4973-23805 |
67-302 34-168 17-117 |
16-64 19-71 13-64 |
2645-14389 3703-15870 3703-14380 |
75-123 43-91 21-91 |
23-45 26-126 29-134 |
4761-20631 3703-16399 3174-16399 |
钛合金 | <25 25-152 >152 |
30-35 27-34 26 |
10-13 13-19 12-17 |
1058-2010 1270-1904 1164-1693 |
23-40 20-30 17-24 |
5-10 5-10 3-6 |
635-375 846-587 741-1375 |
30-35 27-34 12-21 |
10-13 10-14 7-17 |
1058-2010 846-1587 317-1587 |
镍基合金(蒙乃尔和英康耐金属) 125-300HBW |
<25 25-152 >152 |
26-49 26-46 26 |
12-41 12-45 12-41 |
1164-3174 1164-3174 1164-3174 |
17-41 17-34 17-20 |
10-19 10-23 5-16 |
635-3915 846-2116 846-1799 |
26-49 26-46 12-21 |
23-145 12-35 9-35 |
1164-3174 529-2116 317-2116 |